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Ultimate Guide to Installing and Maintaining the 2014-2016 Polaris Scrambler 1000 XP Primary & Secondary Clutch

Introduction

If you own a 2014-2016 Polaris Scrambler 1000 XP, you know that its performance heavily relies on the primary and secondary clutch system. A high-quality Clutch assembly ensures smooth power transfer, better acceleration, and longer engine life.

As a leading manufacturer of off-road vehicle parts with 20+ years of expertise, we provide premium clutch systems that meet CE, DOT, and UL certifications for durability and reliability. In this guide, we’ll walk you through:

  • How the Polaris Scrambler 1000 XP clutch system works

  • Step-by-step installation instructions

  • Maintenance tips to extend clutch life

  • Troubleshooting common clutch issues


Understanding the Polaris Scrambler 1000 XP Clutch System

The Clutch assembly consists of two main components:

  1. Primary Clutch – Attached to the engine crankshaft, it engages/disengages power based on RPM.

  2. Secondary Clutch – Connects to the drivetrain, adjusting belt tension for optimal performance.

worn or misaligned clutch can cause:

  • Poor acceleration

  • Belt slippage

  • Overheating & premature wear

Our OEM-compatible replacement clutch ensures perfect fitment, smoother shifts, and reduced belt wear compared to cheap aftermarket alternatives.


Step-by-Step Installation Guide

Tools Required:

  • Socket set (metric)

  • Torque wrench

  • Clutch puller tool (Polaris-specific)

  • Belt removal tool (optional)

Step 1: Remove the Old Clutch

  1. Disconnect the battery for safety.

  2. Remove the clutch cover using a socket wrench.

  3. Use a clutch puller tool to detach the primary clutch from the crankshaft.

  4. Loosen the secondary clutch by removing the retaining bolt.

Step 2: Install the New Mother Clutch

  1. Align the primary clutch with the crankshaft and hand-tighten.

  2. Torque the primary clutch bolt to 120 ft-lbs (refer to Polaris specs).

  3. Mount the secondary clutch, ensuring proper belt alignment.

  4. Reinstall the clutch cover and reconnect the battery.

Step 3: Test & Adjust

  • Start the engine and check for unusual noises.

  • Test ride at low speed to ensure smooth engagement.

  • Adjust belt tension if needed.


Maintenance Tips for Longevity

To maximize the lifespan of your Polaris Scrambler 1000 XP clutch, follow these best practices:
✅ Clean Regularly – Remove dirt/debris to prevent belt wear.
✅ Check Belt Tension – A loose belt causes slippage; too tight increases wear.
✅ Inspect for Wear – Look for cracks, glazing, or misalignment.
✅ Lubricate Moving Parts – Use high-temperature grease on clutch bushings.


Troubleshooting Common Issues

Issue Possible Cause Solution
Burning smell Overheating clutch Check belt tension & alignment
Slipping belt Worn clutch sheaves Replace clutch or belt
Hard shifting Stuck weights in primary Clean & lubricate clutch

Why Choose Our Polaris Scrambler 1000 XP Clutch?

✔ Direct Factory Pricing – Save 30% vs. retail brands
✔ 20+ Years of Manufacturing Expertise – Precision-engineered for durability
✔ Global Shipping & Fast Delivery – Reliable logistics network
✔ 24/7 Customer Support – Expert assistance for installation & troubleshooting


Where to Buy?

🔗 Google Search: 2014-2016 Polaris Scrambler 1000 XP Mother Clutch
🔗 Amazon: Polaris Scrambler 1000 XP Clutch on Amazon
🔗 eBay: Polaris Scrambler 1000 XP Clutch on eBay

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